Andrew Churchill

Skills

Mostly spacecraft test and mechanical design.

Test & Verification

  • Test plan development and pass/fail criteria definition for spacecraft qualification
  • Thermal vacuum, vibration, shock and leak testing
  • Engineering authority during test execution; live data monitoring against specification
  • Requirements verification and traceability
  • Technical writing and controlled documentation

Mission & Systems Engineering

  • Mission-level engineering on radar satellite constellations, concept through launch
  • Launch campaign planning: spacecraft flow, GSE manifests, test sequence, range safety, hazmat
  • Spacecraft mass properties: mass, CG and inertia tracking for launch provider deliverables
  • Launch vehicle interface definition and coordination with the launch provider
  • Flight hardware procurement: specification, supplier selection, chairing design reviews

Design & CAD

  • Siemens NX and SolidWorks
  • PLM and configuration management in Teamcenter
  • Interface control drawings; clearance, tolerance and separation envelopes
  • Design for manufacture and 3D printing
  • Structural and basic resistance thermal modelling

Manufacturing & Machining

  • Machining fundamentals: manual lathe, vertical mill and drill press
  • Engineering drawing interpretation and process planning
  • CNC machining and precision metal cutting
  • Soldering, hand assembly and hardware integration

Data & Analysis

  • Python (Pandas) and SQL for fleet flight test data
  • Automated detection of performance degradation against defined thresholds
  • Data acquisition and test data review
  • Statistical analysis

Software, AI & Electronics

  • Building real projects with Claude Cowork and other frontier AI tools
  • Git and GitHub version control; Cloudflare Pages deployment
  • HTML, CSS and vanilla JavaScript
  • Arduino, power distribution and voltage regulation design
  • PID tuning, ArduPilot, BetaFlight and sensor integration

Certifications

  • Transport Canada Pilot Certificate for Small Remotely Piloted Aircraft (VLOS), Part IX
  • Introduction to Machining, George Brown College